High vacuum furnaces support customization, and customization services have significant advantages in the application of the ceramic industry, specifically reflected in the following aspects:
1. Content of customized services
Customization of specifications and dimensions: High vacuum furnaces can be customized with furnace size, external dimensions, etc. according to user needs to meet different production scales and experimental requirements. For example, some high vacuum furnaces can customize the furnace size to accommodate the sintering of large ceramic components.
Customization of temperature and vacuum degree: According to the sintering process requirements of ceramic materials, high vacuum furnaces can be customized with design parameters such as temperature, maximum temperature, and ultimate vacuum degree. For example, the design temperature of some high vacuum furnaces can reach 2100 ℃, and the ultimate vacuum degree can reach 6.7 × 10 ⁻⁴ Pa, meeting the sintering requirements in high-temperature and high vacuum environments.
Heating method and power customization: High vacuum furnaces can use various heating materials such as graphite tubes, graphite plates, silicon carbon rods, resistance wires, silicon molybdenum rods, etc., and can customize heating power and number of temperature zones according to user needs. For example, some high vacuum furnaces use a 360 ℃ surrounding heating element to achieve more uniform temperature during the heating process.
Customization of control methods: The control methods for high vacuum furnaces include touch screen+PLC, intelligent 30 segment PID microcomputer programmable control, etc., which can be customized according to user needs. In addition, paperless recording systems and remote control functions can be customized to improve the automation level and operational convenience of the equipment.
2. The advantages of customized services
Meeting personalized needs: Through customized services, users can choose the most suitable high vacuum furnace model and configuration based on their own production needs and experimental conditions, improving production efficiency and product quality.
Optimizing process parameters: Customized services can optimize the process parameters of high vacuum furnaces according to the sintering process requirements of ceramic materials, such as heating rate, cooling rate, insulation time, etc., in order to achieve better sintering results.
Improve equipment utilization: Customized services can customize suitable high vacuum furnace sizes and specifications based on user production scale and experimental needs, avoiding situations where equipment is idle or insufficient, and improving equipment utilization.
3. Examples of customized services
Kejiafurnace provides customized services for 1700 degree high vacuum furnaces, with a temperature range of 800 ℃ -1800 ℃, and can customize parameters such as size and power according to user needs.
Kejiafurnace provides customized services for 1500 degree ultra-high vacuum brazing and sintering furnaces. This equipment is mainly used for high vacuum brazing, sintering, solid solution, annealing and other processes. The furnace size, maximum temperature, ultimate vacuum degree and other parameters can be customized according to user needs.
Kejiafurnace provides customized services in various forms such as vertical and horizontal high-temperature vacuum furnaces. The heating element is surrounded by 360 ℃, and the temperature is more uniform throughout the heating process. The inner liner is made of heat-resistant stainless steel, and the entire interior is clean and dust-free.
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