Chat with us, powered by LiveChat

PCD PCBN Vacuum Brazing Furnace

Maximum temperature: 950℃

Ultimate vacuum: 6.7*10-6 torr (6.7-10-4 pa)

Temperature uniformity: /

Temperature control accuracy: ±1°C

Pressure rising rate: /

Process application: Mainly used for high-strength brazing of super-hard tools and wear-resistant parts to ensure oxidation-free connection and improve tool life and processing accuracy.Chat OnlineLeave Message
Introduction


Vacuum Brazing Furnace is excellent for brazing ultra-hard materials(PCD/PCBN/MD/ND/CVD),tungsten carbide,ceramics and others, it’s fully automatic and very easy to operate at high efficiency.
Materials: Natural diamond, Monocrystal diamond, PCD,PCBN,CVD and cerment.
Substrate material: Cermet, tungsten carbide,steel, stainless steel, steel alloy, ceramic,etc.


This vacuum brazing machine is a special welding equipment designed for superhard tools and wear-resistant parts. It uses high vacuum (≤10⁻³ Pa) or controlled atmosphere environment, combined with precision temperature control (up to 1200℃) and pressure system to achieve high-strength connection between PCBN and cemented carbide substrate.


Its core advantages include:


Oxidation-free brazing: vacuum environment avoids high-temperature oxidation of materials and ensures pure interface.


High-precision temperature control: multi-stage program temperature rise (±1℃ accuracy) to match the melting characteristics of brazing materials (such as Ag-Cu-Ti).


Pressurized brazing: optional axial pressure (0~10 MPa) to improve the density of the brazing seam.


Application Mainly used for high-strength brazing of super-hard tools and wear-resistant parts to ensure oxidation-free connection and improve tool life and processing accuracy.
Treatment material

Advantages
  • Automatic
  • No oxidation, clean surface, enviroment-friendly.
  • High brazing precision
  • Beautiful, high temperature and corrosion resistant

PLC Control, SCR heating, touch panel, automatic implement after simple setting with easy temperature control. The machine is fully automatic and once loaded,the cycle time is approximately 70-120 minutes.

More ProductsOnline consultation

No oxidation, clean surface, enviroment-friendly.

More ProductsOnline consultation

Reduction of distortion even very small tool insert can be brazed. High brazing strength, 2 times higher than induction welding.

More ProductsOnline consultation

Advanced artificial quartz stone for table-board, elegant, high temperature resistance.

More ProductsOnline consultation
Specifications - Technical Data
Power Supply380V-3Phases-5 Wires/ 20KW
Chamber MaterialQuartz Glass Tube
Chamber Size180*500 (Dia. * H )
Brazing CapabilityCNGA 1204 apprx. 600pcs/cycle
Max. Temperature950℃
Ultimate Vacuum level6.7*10-6 torr (6.7-10-4 pa)
Brazing Vacuum level6.7*10-4 torr (6.7-10-2 pa)
Heating Elements18pcs halogen tubes
Cooling methodWater cooling
Brazing Process1. Cleaning
2. Fixing Solder Paste
3. Drying: 200℃ for 30min
4. Vacuum brazing


The above parameters can be adjusted according to process requirements and are not used as acceptance basis. The specific technical plan and agreement shall prevail.

Customized service

KJ Technology provides you with comprehensive customized services with excellent quality to meet your different needs.

Popular Cases
Get Your Quote Now

For more information, please fill in the form below (* are required) to send us a brief message, and we will get back to you as soon as possible.

KJ Vacuum Furnace
UTM Builder